The Trek Certified Service Assembly Technician curriculum focuses on training newer staff on repeatable efficiencies and processes to maximize their work load and abilities for assembling a bicycle. Direct revenue growth is created by immediately teaching them best in class assembly and efficiency standards, all while allowing the rest of your staff to stay dedicated in their respective roles and responsibilities. While the training tools and expertise are tailored towards the products and equipment from Trek and Bontrager, the direct skills and proficiencies learned will translate to each and every system thus maximizing productivity and ability.


This course is desinged for technicians with 0-1+ years of experience in service departments. Previous mechanical and computer experience is recommended. Alll courses and training will be hosted at our TCS training and development facility at Trek Bicycle's global headquarters in Waterloo, WI.


Subject material covered:

Understanding tool use and maintenance

Understanding torque values and their importance

Adjustment of bearings in headsets, bottom brackets and hubs

Installation of handlebar and saddle

Installation of handlebar grip and tape

Installation and truing of wheels

Installation and tuning of disc and rim brakes

Installation and tuning of drivetrains

Tubeless Ready system installation and set-up

Tube replacement

Complete bicycle safety check procedure

Bike washing procedure

Introduction and training of Dexter

Introduction and proficiency in 5S methodology

Test ride procedure

What products will be utilized in training?

Trek Marlin

Trek Verve